Annealing: The heat treating (softening) of metal after it has been work-hardened with steel tools, and is necessary between raising and forging stages. Annealing is also used to remove tension in a piece of metal before brazing, helping to reduce warpage.
Argentium Sterling: A new firestain-free alloy with great tarnish resistance. It contains the mandatory 92.5% fine silver and is indeed sterling.
Assay: It is impractical for a refiner to refine each individual shipment of scrap separately. To keep the operation efficient, a sample is taken of each refining shipment to determine its precious metal content. Drilling samples are taken from each end of the bullion. The assay laboratory does a miniature refining process on the two samples to determine the precious content. The bullion karat is actually determined by the percentage of fine gold left following the assaying process. For example, 2-100 milligram samples are taken. The samples are wrapped in lead, placed onto cupels and put into a special assay furnace. As the samples become molten, the base metals, including the lead, vaporize or absorb into the cupels, leaving only the precious metal on top. The precious metal buttons are dissolved in the acid so that the gold content can be determined. The remaining samples are reweighed. If the 100 milligram samples now weigh only 50 milligrams, this means that there is 50% fine gold in the bullion.
Brazing: This form of soldering utilizes high temperature alloys to join high temperature metals. When brazing sterling, care must be used to prevent firescale or firestain which is formed at higher temperatures than soldering.
Chasing: The technique of detailing the front surface of a metal article with various hammer-struck punches.
Checking: The hammering down onto the edge of a form. This technique strengthens and visually thickens the edge.
Coin Silver: Sterling is 925/1000 parts pure silver and is a legally enforceable standard. Coin is more variable; the purity of metal matching, in theory, that of contemporary currency. Occasionally, during periods of shortage, coins were literally used as metal stock, especially in the colonial era. Because of the multiplicity of coinage in use, it has varied from 835/1000 to 925/1000. It was never an enforceable standard like sterling, but was a means for silversmiths, lacking a national standard of assay, to assure clients of the quality of their silver. By the 1820s, with flat-rolled silver stock readily available, it became an arbitrary benchmark set at 900/1000 and remained so until the British sterling standard was adopted by Gorham, Tiffany, and others in the 1850s.
Conservation: To clean and make an object suitable for display.
Crimping: A rapid raising process by forming radiating valleys from the center to the outer edge of a metal object then raised. Generally used on thinner gauge metal.
Cross-Peen Hammer: Hammers with long, narrow faces running perpendicular to the handle and used for raising, forming, and planishing.
Die Forming: The process of stamping or hammering a sheet of metal into a form which has the outline of the object. Also used when making duplicate objects.
Drawbench: A narrow, waist-high bench equipped with a chain dragging a pair of drawtongs (large coarse-toothed pliers) used to grip the end of a piece of wire. This wire is then pulled through a series of consecutively smaller dies (round, square, triangular, etc.) reducing its thickness. Patterned dies may also be used to produce moldings, boarders, etc.
Electroplating: The process of putting a metallic coating on a metal or other conducting surface by using an electric current. It is used to improve the appearance of materials, for protection against corrosion, and to make plates for printing.
The article to be plated is thoroughly cleaned of grease and dirt by dipping it in acid and alkaline cleaning solutions. It is then put in a solution of the metal with which it is to be coated. The metal exists in the form of positive ions (atoms that have lost one or more electrons). The article is connected to the cathode (negative end of a source of electricity). The anode (positive electric terminal) is connected to another conductor which is also dipped into the solution. The electric current acts on the metallic ions in the solution. The ions are attracted to the cathode, and the coating is deposited on the article's metal surface. If the metal in the solution and the metal of the positive terminal are the same, the electricity may remove metal from the terminal to replace metal taken from the solution.
The thickness of the layer deposited on the article depends on the strength of the electric current, the concentration of metallic ions, and the length of time the article has been in the solution. The terms triple-plated and quadruple-plated indicate various thicknesses of plating, not separate layers deposited on the surface.
Ornamental and protective platings are very thin, usually from 1/1,000 to 2/1,000 of an inch (0.03 to 0.05 millimeter) thick. For plating gold, silver, copper, zinc, and cadmium, cyanide solutions of the same metals are often used. Copper and zinc may also be plated by acid-sulfate solutions. Chromium is plated with a chromic-acid solution and nickel is plated with nickel sulfate. Other metals plated for commercial use include platinum, lead, and tin. Alloys of two or more metals may be deposited by using a solution of salts of the metals that make up the alloy. Examples of alloys used for plating are brass, black nickel, lead-tin, and bronze.
Electroplating is also used to reproduce medals or other objects in a process called electroforming. This process was formerly known as galvanoplasty. One kind of electroforming, called electrotyping, is the reproduction of type forms and engravings for the printing industry.
Resource: Melvin Bernstein, "Electroplating," Discovery Channel School, original content provided by World Book Online, http://www.discoveryschool.com/homeworkhelp/worldbook/atozscience/e/177500.html, 11/15/2001
Engraving: The process of cutting shallow lines into metal with a sharp graver, reproducing artwork which has been drawn on a metal article. Unlike machine engraving, hand engraving removes metal when cutting. Bright cutting is another form of engraving which when viewed is very reflective because of its flat, angled cut.
EPNS: Electro Plated Nickel Silver.
Firescale: A scale that developes on the outer surface of a non-ferrous objects without protective flux during brazing. The scale must then be removed chemically or by abrasive methods.
Firestain: A purple stain that develops in sterling when oxygen penetrates the outer surface of an object during brazing, oxidizing the copper content. Fine silver is left on the surface when sulfuric acid chemically removes the oxidized copper, though copper may be oxidized below the surface. Colonial pieces will show this purple stain after many years of polishing.
Fold Forming: Fold forming is a new, quick, easily learned way of shaping sheet metal with hand tools. Forms are derived from the natural plasticity and ductility of the metal. Lewton-Brain invented fold-forming, which is internationally recognized as a new way to work metal. Shaping is extremely efficient and rapid (many take 3-7 minutes working time). Tools are simple: fingers, hammers, anvil, and mill. Complex relief forms are made from sheets of metal often on one annealing. They resemble chased, constructed, and soldered forms, and can be made with most metals, including steel.
Forging: A process that has as its primary purpose: the alteration of the original thickness and cross-section of metal. This is usually through hammering wire, rods of metal, ingots (as would be forged into sheet by modern day Colonial Williamsburg silversmiths), or heavy sheet stock (for forming most flatware).
Forming: A process which has as its primary purpose: altering a sheet of metal so that it changes planes, three-dimensionally. Changes in the metal's thickness are incidental by-products of the process of forming.
Hallmark: A mark stamped or laser-engraved by a country's assay office indicating the quality of the precious metal tested (e.g., "Sterling," ".925," ".840," ".800," or an image of a "rampant lion"as used in Great Britian).
Head: A short, polished, cast metal mushroom-type stake that fits into a horse and is used for planishing and burnishing metal objects over.
Horse: Held in a vise, this straight or L-shaped holding devise accommodates heads. The length of a horse varies depending on the size or depth of the piece being fashioned.
House Mark: A mark stamped or laser-engraved by the company (e.g., "Gorham," "Reed & Barton," "Tiffany," "Kalo") that created the object for its own line or for a retailer (e.g., "Shreve, Crump & Low," "J.E. Caldwell Co.").
Maker's Mark: The name or artistic mark stamped on an object created by an individual silversmith or jeweler.
Mokume-Gane: Laminated metals that have been fused or brazed together like a sandwich, and passed through a flat or wire-forming rolling mill to make the material easier to fabricate or raise. The sandwich or "billet" can also be forged without the use of the rolling mill. Patterns are then punched, filed, and hammered to produce a desired pattern.
Patina: Patina can mean three things: 1. The fine scratches on an object that have developed over time from handling and polishing, 2. The natural darkening that is seen in the recesses of ornamental pieces and engraving, 3. A factory-applied chemical used to darken the recesses of a design to enhance its details and give it a three-dimensional look.
Patinate / Repatinate: To apply or reapply a chemical to darken the recesses on ornamental pieces and engraving that had naturally developed over time. This process is sometimes applied to objects that have had their darkening removed from dishwashers or chemical strippers such as Tarnex.
Planishing: The act of hammering or refining the surface of a metal object with highly polished hammer faces. This process refines the surface after raising and may be used as a decorative element. Great care must be used, for even a speck of dust will make an impression in the metal being hammered.
Polishing: The process of refining a metal surface by use of abrasive compounds applied by hand or a polishing wheel attached to a long-spindled motorized arbor which runs at high speed. Various finishes may be obtained with a wide variety of abrasive compounds applied to the polishing wheels such as rougethis compound imparts the brightest finish. More abrasive compounds will produce less reflective finishes, emphasizing the object's form.
Raising: The technique of forming a flat sheet of metal over a cast iron T-stake or head, forming and compressing the metal to take a hollow form. This labor-intensive process is the purest form of silversmithing.
Preservation: To stabolize an object from further deterioration, such as coating with Renaissance wax.
Refinish: To make an object look new by removing all scratches and imperfections.
Restore: To repair and finish an object to its original condition.
Repatinate: See Patinate.
Repoussé: A process used to roughly emboss a metal object from the back or inside with larger punches than those used in chasing.
Rolling Mill: A hand or motor-driven cast iron mill with polished or patterned hardened steel rollers that reduce the thickness or impart a texture on metal sheet or wire. Functions like a hand cranked clothes ringer.
Scratch Brush: A long-spindled motorized arbor using fine wire wheels rotating at slow speed, burnishing the surface of a metal object after soldering. Soapy water is used as a lubricant between the wheel and object. May also be used as a texturing wheel to soften the luster of metal.
Silversmith: One who fashions silver objects and wrought items such as forged flatware. The first silversmiths who settled in this country set up our banking system and produced its first coinage.
Sinking: The hammering of a flat piece of metal into a concave hemispherical shape in the top of a tree stump or any dished form. A small bowl shape is formed in the center of the sheet producing a lip, enabling the piece to "ride" the end of a raising stake, aiding in the raising process.
Snarling: The embossing from underneath or inside an object with a long-armed steel tool, with one end placed in a vise. Snarling is accomplished by placing a form over the snarling iron's tip (which may be any shape) and tapping the back end of the arm which is secured in the vise. The vertical vibration that results gives a "kick," raising a bump on the outside of the object. This technique is usually used in conjunction with chasing.
Soldering: A low-temperature form of brazing. This technique is used for joining low-temperature base metals such as pewter and does not possess the strength of brazing solders when joining higher temperature metals such as silver.
Spinning: Spinning, a technique that originated in the early 19th century, can be used for most metals. A metal disk is set on a lathe behind an appropriately shaped metal or wooden chuck, and during rotation the metal is pressed onto the chuck with long-handled, polished steel tools.. Britannia metal was often spun; a typical, modern spun object is the aluminum saucepan. As in most metalworking techniques, the metal is periodically softened by annealing, or heating, when it has become hardened through being worked.
Spring Hammer: A 5' cast iron beam supporting a long-handled, highly-polished pivoting hammer with a 3" diameter face. The hammer is mounted on a spring mechanism allowing the hammer head to bounce off a highly polished adjustable anvil used to flatten the bottoms of trays and anything else that requires a perfectly flat surface. The spring hammer head bounces off the anvil perfectly flat, avoiding a costly crescent-shaped miss-hit of a hand-held hammer head's edge.
Stake: Any polished cast iron or steel tool placed in a vise and is used for forming and planishing metal over. This tool is generally large enough to be used without a horse.
Sterling Silver: An alloy of fine silver (92.5%) and copper (7.5%) most commonly used when fashioning holloware and flatware because of its strength. Fine silver (99.99% pure) is generally too soft when producing large functional objects. U.S. law states that all objects marked "sterling," "925" or "925/1000" MUST contain no less than 92.5% fine silver.
Surface Gauge: A vertical steel rod mounted with an adjustable arm fastened to a heavy base. The adjustable scribe-type pivoting arm can be raised or lowered to check the height or to scribe a level line around an object in order to mount a wire or anything else that must be level. Often used on top of a surface plate.
Surface Plate: A perfectly level steel, cast iron or granite table of any dimension; used to check the level and flatness of an object. Often used in conjunction with the surface gauge.
T-Stake: Any polished, cast iron or steel tool in the form of an elongated "T" and used in a vise for raising, forming or planishing metal.
to Home Page | Society
Info | Artisan